Haikuracy

Real-time microscopic surface inspection with AI. Efficiently detecting and classifying defects in-line or in a laboratory. Resolution of 3x3 micron. Self-learning. Providing QC and product statistics.

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Haikuracy

The Haikuracy is an innovative, self-learning, microscopic optical inspection system designed to operate in real-time with a resolution starting from 3×3 micron. Ideally suited for inspecting surfaces of coated and printed LTCC, MLCC, and SOFC substrates, Haikuracy identifies a range of defects, including cracks, pinholes, scratches, mechanical damages, air bubbles, and other anomalies. Utilizing 1 or 2 cameras, this system ensures thorough quality control, even in complex environments where background structures might interfere with digital imagery.

Overview

Camera Configuration: 1 or 2 high-resolution cameras

Data Processing: High-resolution images (up to 8 Gbyte) in seconds

Detection Accuracy: Defects with over 95% accuracy

Resolution: > 2 μm

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High-Resolution Inspection

Conducts real-time inspections with precision, identifying even the smallest defects with remarkable accuracy.

Advanced AI Integration

Employing robust AI software based on deep learning and convolutional neural networks, Haikuracy delivers unmatched defect detection results.

Real-Time Feedback Loops

Provides immediate data for feedback loops, allowing for continuous process improvements and increased production efficiency.

Scalability and Flexibility

Easily adapts to different production scales and requirements, offering versatile solutions for diverse applications.

Industries we empower with precision

Haikuracy provides advanced inspection solutions across key sectors, ensuring unmatched quality and efficiency in every application.

Ceramic and Substrate Industries

Electronics Manufacturing

Web processing

Paper & pulp

Technical Specifications

Camera: 8160 pixel line scan camera
Camera Configuration: 1 or 2 high-resolution cameras
Data Processing: High-resolution images (up to 8 Gbyte) in seconds
Detection Accuracy: Defects with over 95% accuracy
Image Size: Max 4 GPixel
Resolution: > 2 μm
Interface: Touch panel with keyboard/touchpad
Electrical: 3 ph. 380 VAC with N, 50/60 Hz, 16A; 6 kW
Safety: CE-compliant
Optional: UPS
Air Consumption: 200 NL/min, 0.6 MPa
Dimensions: W 90 cm, D 160 cm, H 170 cm (excluding light tower)
Weight: 350 kg

Frequently Asked Questions

What types of defects can the Haikuracy detect?

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What is the minimum resolution of the Haikuracy system?

Can the Haikuracy integrate with existing production lines?

How does the Haikuracy utilize AI in defect detection?

What are the power requirements for the basic version of the Haikuracy?

Is the interface user-friendly for operators with minimal technical training?

What kind of products can the Haikuracy inspect?

How fast can the Haikuracy analyze high-resolution images?

Are there any integration options for data exchange with management systems?

What options are available for different industrial applications?

Transform Your Quality Control Today

Discover the power of AI-driven defect detection and enhance your production efficiency with HaikuTech

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